Maitiro ekugadzira ekubatanidza zvikamu zve otomatiki michina?

Izvo zvinodiwa zvekugadzirisa zvezvikamu zvakabatana zvezvigadzirwa zve automation zvakanyanya kuoma.Automation midziyo yekubatanidza zvikamuvane basa rekubatana pakati pezvikamu zvakasiyana zvemidziyo. Hunhu hwayo hunonyanya kukosha pakushanda kweiyo yese automation midziyo.

Automation midziyo inobatanidza zvikamu zvekugadzirisa tekinoroji inonyanya kusanganisira anotevera matanho:

1. Kugadzira uye kuronga

• Kunyatso gadzira chimiro, ukuru uye kushivirira kwezvikamu zvinoenderana nezvinodiwa zvekushanda zvezvigadziriso zvemagetsi zvezvikamu zvakabatanidzwa. Computer aided design (CAD) software inoshandiswa ku3D modelling, uye chimwe nechimwe chezvikamu zvakarongwa zvakadzama.

• Ongorora simba uye kufamba kwezvikamu mumudziyo we automation kuti uone zvinhu zvakakodzera. Semuenzaniso, yakakwirira-simba alloy simbi inogona kushandiswa kune yekubatanidza shafts iyo iri pasi pe torque yakakura.

2. Gadzirira zvigadzirwa

• Tenga zvigadzirwa zvemhando yepamusoro zvinoenderana nezvinodiwa zvekugadzira. Saizi yechinhu kazhinji inochengeta imwe yekugadziriswa margin.

• Ongorora zvigadzirwa, zvinosanganisira kuongorora kuumbwa kwezvinhu, kuomarara kuyedzwa, nezvimwewo, kuti uone kuti zvinosangana nekugadzirisa zvinodiwa.

3. Cheka zvinhu

• Raw zvinhu zvakachekwa kuita bhillet vachishandisa CNC kucheka michina (yakadai se laser cutting machines, plasma cutting machines, etc.) kana masaha, zvichienderana nechikamu chekukura. Laser yekucheka muchina unogona kunyatso kucheka maumbirwo akaoma emabhillet, uye yekucheka kumucheto mhando yakakwira.

4. Kukasharara

• Shandisa CNC lathes, CNC milling michina uye zvimwe midziyo kuti roughing. Chinangwa chikuru ndechekukurumidza kubvisa yakawanda yemargin uye kuita chikamu chiri pedyo nechimiro chekupedzisira.

• Kana ichimanikidza, huwandu hukuru hwekucheka huchashandiswa, asi kutarisirwa kunofanirwa kubhadharwa kudzora simba rekucheka kuti vadzivise kuremara kwechidimbu. Semuenzaniso, kana roughing axle link parts paCNC lathes, kudzika kwekucheka uye huwandu hwekudya hunoiswa zvine musoro.

5. Kupedza

• Kupedza inhanho inokosha mukuona kuti chikamu chakarurama. Kushandisa yakakwirira nemazvo CNC midziyo, uchishandisa diki kucheka parameters kuti machining.

• Kunzvimbo dzine hunyanzvi hwepamusoro zvinodiwa, senge mating, madhiraivha, nezvimwewo, michina yekukuya inogona kushandiswa pakukuya. Muchina wekukuya unogona kudzora kushata kwepamusoro kwezvikamu padanho rakaderera uye ive nechokwadi chekururama kwedimensional.

6. Hole kugadzirisa

• Kana chikamu chekubatanidza chichida kugadzirisa maburi akasiyana-siyana (akadai semaburi eshinda, maburi epini, nezvimwewo), unogona kushandisa CNC drilling machine, CNC machining centre yekugadzirisa.

• Paunenge uchichera, teerera kuti uone kuti nzvimbo yacho yakarurama uye yakanyatsonaka yegomba. Kune makomba akadzika, maitiro akakosha ekuchera gomba anogona kudikanwa, sekushandisa mabheti ekutonhorera emukati, graded feed, nezvimwe.

7. Kurapa kwekupisa

• Kupisa kupisa kwezvikamu zvakagadziriswa maererano nezvinodiwa zvekushanda kwavo. Semuenzaniso, kudzima kunogona kuwedzera kuoma kwezvikamu, uye kupisa kunogona kubvisa kudzvinyirira uye kugadzirisa kuenzana kwekuoma uye kusimba.

• Mushure mekurapwa kwekupisa, zvikamu zvingada kutwasanudzwa kugadzirisa deformation.

8. Kurapa kwepamusoro

• Kuti uvandudze kusagadzikana kwekuora, kupfeka kusagadzikana, nezvimwewo, kurapwa kwepamusoro. Zvakadai se electroplating, electroless plating, spraying uye zvichingodaro.

• Electroplating inogona kuumba simbi inodzivirira firimu pamusoro pechikamu, se chrome plating inogona kuvandudza kuoma uye kupfeka kupikisa kwepamusoro pechikamu.

9. Kuongororwa kwehutano

• Shandisai maturusi ekuyeresa (akadai semacalipers, micrometer, coordinate meaging instruments, zvichingodaro) kuyedza kurongeka kwedimensional uye maumbirwo ezvikamu.

• Shandisa muongorori wekuoma kuti uedze kana kuoma kwezvikamu kunosangana nezvinodiwa mushure mekupisa kupisa. Ongorora zvikamu zvepakatsemuka uye humwe hurema kuburikidza nemidziyo yekuona kukanganisa.

10. Gungano uye kutumwa

• Unganidza ma machined link parts nemamwe ma automation equipment parts. Munguva yegungano, kutarisisa kunofanirwa kubhadharwa kune kuenzanirana kwechokwadi uye kutevedzana kwegungano.

• Mushure mokunge gungano rapera, gadzirisa midziyo yemagetsi, chengetedza mamiriro ekushanda ezvikamu zvakabatanidzwa mukushanda kwechigadzirwa, uye ona kuti vanogona kusangana nezvinodiwa zvekushanda kwezvigadzirwa zvemagetsi.